Bühler highlights smartmill approach at NCM Congress as sector adapts to new pressures
Swiss firm says data and automation can help millers improve control, cut costs, and maintain quality
SOUTH AFRICA – Swiss technology firm, Bühler, has outlined how its SmartMill approach is helping millers respond to rising costs, quality demands, and supply pressures, during the 90th Congress of the National Chamber of Milling held in mid-March.
Speaking at the event, Fabio Curatolo, Senior Customer Relationship Manager at Bühler Southern Africa, said industry forums remain key for sharing practical ideas. “Industry platforms such as the NCM congress are extremely valuable because they bring together milling leaders and technology partners to share real-world experiences and align on what the industry needs,” he said.
Curatolo explained that SmartMill is not a single product but a set of connected tools that improve how mills run. Sensors, software, and digital platforms allow operators to track performance in real time and act faster when issues arise.
“The SmartMill means using connected equipment, sensors and software to make milling operations more predictable and responsive,” he said. “Operators can rely on real-time data to maintain optimal performance and ensure consistent quality.”
Millers face several challenges. Raw material quality often changes, energy costs continue to rise, and many plants struggle with maintenance and skills gaps. At the same time, buyers expect better traceability and food safety standards.
“SmartMill technologies help millers address these challenges by improving process control and strengthening traceability,” Curatolo added.
Bühler supports millers through consulting, engineering, and digital tools such as Bühler Insights and ProPlant. These systems help track production, maintenance, and process data in real time. Tools like temperature and vibration monitoring also help reduce energy use and improve grinding results.
Curatolo stressed that companies do not need to change everything at once. “The SmartMill works best when it is implemented as a practical, step-by-step programme,” he said.
Stronger grain outlook supports sector
The congress also covered grain supply trends. Japie Snyman of Olam Agri said maize and wheat markets in Africa are set to recover in 2026 to 2027. Kenya’s maize production could rise by 32 percent to 4.5 million tonnes, while wheat output may grow by 27 percent to 280,000 tonnes.
Improved rainfall, increased planting, and higher fertilizer use are driving this growth. The outlook points to lower import needs and more stable supply for millers.
The event, held under the theme Honouring the Past, Shaping the Future, marked 90 years of South Africa’s milling sector. Discussions showed how stronger local grain supply and better processing tools can support food security and stable prices in the years ahead.
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